After the arrival of the hottest robot, the 13 pro

2022-07-27
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After the robot came, the 13 processes in printing and plate making were fully automated

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core tip: think laboratory Co., Ltd. is a company that develops and manufactures gravure printing and plate making system. Its plate making system is very suitable for printing large quantities of high-precision pictures, and has 90% market share in Japan. Behind the high occupancy rate is the high automation rate. The plate making system uses robots to realize the complete automation of 13 processes. Let's take a look at the experience of Mr. ryuno Shibata, President of think laboratory, on the plate making system and the use of robots

[China Packaging News] think laboratory Co., Ltd. is a company that develops and manufactures gravure printing plate making system. Its plate making system is very suitable for printing large quantities of high-precision pictures, and has a 90% market share in Japan. Behind the high occupancy rate is the high automation rate. The plate making system uses robots to realize the complete automation of 13 processes. Let's take a look at the experience of Mr. ryuno Shibata, President of think laboratory, on the plate making system and the use of robots

robot r-2000ib transporting the cylinder for gravure printing

about the plate making system of think laboratory

President Chongda: we develop and manufacture the plate making system of the cylinder for gravure printing and the consumptive agents used in the system, and sell them to printing manufacturers all over the world. In addition, it also includes micro pattern printing and forming rollers used in micro plate making technology, manufacturing and sales of electronic components. For example, an intelligent device uses about 500 micro components of laminated ceramic capacitors, which are made of metal coatings by intaglio printing. So far, we have provided more than 30 countries with plate making system and equipment maintenance as well as management of consumed chemicals

how does the robot work in the plate making system

President Chongda: the laser gravure plate making system new FX2 developed by us is equipped with 2 FANUC r- and can dynamically switch 2000ib robots in real-time graphics during testing, realizing the complete automation of 13 processes such as laser processing and electroplating. Compared with the previous system using crane, the system with robot has realized the reduction of installation area, power consumption, voc/co2 emissions, ink and solvent consumption and the number of operators. The new FX2 is also equipped with FANUC power motion servo device, which can make the plated electrode act quickly and accurately or drive the nozzle accurately

experience on the use of robots

President Chongda: the plate making process of the drum requires the chemicals used in the etching and electroplating operations. According to different drugs, some will have adverse effects on robots and servo motors, so robots are rarely used in this field. By adopting titanium alloy for the robot gripper and making corresponding design for the protection of corrosive gas and drainage leakage, we have realized the design of avoiding grooves and holes for the robot, servo motor and operators to the greatest extent, so as to reduce the protection of welding line problems of product appearance. All our new employees will receive robot training in FANUC training center. In the process of making the plate making system, the automobile factory is allowed to select the PC or other plastic systems by itself, and carry out more detailed teaching to the robot according to the needs, such as making the drum tilt to remove water to avoid dropping the liquid medicine, and discarding the liquid medicine accumulated in the receiving tray to the designated place

thoughts on FANUC robots and future requirements

President Chongda: so far, more than 200 FANUC robots have been delivered together with the plate making system. Due to their high reliability, they will not be damaged, which is of great help to our business. Moreover, FANUC has complete service points distributed all over the world, and it is very reassuring to use. New FX2 software problems can also be handled remotely. In case of robot failure, FANUC can also follow up and handle them in time, and users can use them with confidence. In the future, we will consider assembling FANUC's vision system on the robot to prevent operation errors and increase the intelligence and flexibility of the system

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